Safety Systems and Fire Prevention Setup

Safety Systems and Fire Prevention Setup by Sigma Solutions

Introduction

A high-risk manufacturing plant handling flammable materials was struggling with outdated fire safety systems, regulatory risks, and employee preparedness. The management sought a proactive safety and fire prevention strategy that ensured regulatory compliance and created a hazard-free workplace. They partnered with Sigma Solutions for expert guidance, system upgrades, and risk mitigation.

Challenges Faced

1. Outdated Fire Suppression & Safety Equipment

The facility was equipped with obsolete fire extinguishers, faulty alarms, and non-functional sprinklers.

2. Poor Emergency Preparedness

The site lacked clear evacuation routes, designated fire zones, and structured emergency response protocols.

3. Non-Compliance with Fire & Safety Regulations

The plant needed urgent compliance with NBC, OSHA, and approvals from fire, labor, and environment departments.

4. Unsafe Storage of Flammable Materials

Improper handling and storage of chemicals, fuels, and solvents increased the risk of fire incidents.

5. Lack of Employee Training & Safety Gear

Workers were untrained in fire drills and lacked access to adequate personal protective equipment (PPE).

Solution Provided by Sigma Solutions

Sigma Solutions delivered a comprehensive fire prevention and safety system upgrade, including design, installation, training, and regulatory support.

Implementation Process

1. Fire Risk Assessment & Audit

Conducted an on-site fire risk evaluation identifying high-risk zones.
Used audit reports to prioritize immediate upgrades and long-term prevention strategies.

2. Fire Suppression & Containment System Upgrades

Installed:
🔹 Automatic fire detection & alarm systems
🔹 Sprinklers with heat-sensitive activation
🔹 Fire-resistant partitions and containment doors
Integrated fire-rated wiring and smoke barriers for added protection.

3. Regulatory Compliance Assistance

Ensured full compliance with:
🔹 National Building Code (NBC)
🔹 Fire Safety Act provisions
🔹 OSHA & Environmental Board clearances
Facilitated fire NOC, structural stability certificate, and workplace safety license approvals.

4. Emergency Planning & Evacuation Protocols

Designed multiple fire exit routes, assembly points, and safe zones.
Conducted fire drills and built an emergency response team on-site.

5. Employee Training & PPE Distribution

Conducted sessions on:
🔹 Safe chemical handling
🔹 Fire extinguisher use
🔹 Fire alarm response drills
Supplied flame-retardant suits, gloves, helmets, and respiratory protection.

Results Achieved

100% Compliance with all fire, safety, and environmental regulations
50% Reduction in Fire Hazard Risk through proactive system upgrades
Zero Fire-Related Incidents post-implementation
Faster Emergency Response via trained workforce and clear evacuation plans
Stronger Safety Culture across the organization

Conclusion & Key Takeaways

Investing in modern fire suppression and workplace safety isn’t just regulatory—it’s critical to protecting assets, operations, and lives. Sigma Solutions empowered the client with upgraded fire prevention systems, safety certifications, and employee readiness, resulting in a zero-incident, fully compliant manufacturing plant.